Case builder
Design your case
Pick the shape, size, fabric, zipper, interior and logo. The preview changes as you go, and when it looks right, send the design to us for a quote.
Live preview
Your design
- Case type
- Headphone & Audio Cases
- Shape
- Rounded
- Inner size
- 200 × 150 × 60 mm
- Shell fabric
- Black 1680D
- Zipper
- Black
- Interior
- Molded EVA tray, mesh pocket in lid
- Extras
- Carry handle
- Branding
- Debossed logo, "YOUR LOGO"
- Quantity
- Not sure yet
Construction
What an EVA case is made of
An EVA case starts as a flat sheet of ethylene-vinyl acetate foam laminated with fabric. Heat and pressure in an aluminum mold turn it into a rigid shell that springs back after an impact. A tray, a lining and a zipper finish it.
Because every layer is chosen separately, a case can be made lighter, stiffer, softer to the touch or more water-resistant without changing the rest of the design.
Fig. 01 / Molded EVA case, exploded view
- 1Outer shell1680D polyester, PU leather, nylon or lycra
- 2Lid liningMesh pocket, elastic straps or velvet
- 3Molded trayEVA or sponge, cut to your product
- 4EVA body3–6 mm foam, 60–75° Shore C
Options
Six layers you control
Mix and match freely. If you are not sure what fits, tell us how the case will be used and we will recommend a combination.
- 01
Outer shell
The fabric pressed onto the EVA sets the look, the feel and how well the case shrugs off water and scuffs.
- 1680D, 1200D and 600D polyester
- Nylon and ripstop
- PU leather and microfiber
- Lycra and jersey stretch fabric
- Carbon-texture PU
- PVC and coated fabrics
- 02
EVA foam
Thickness and hardness decide how rigid the case feels and how much impact it absorbs.
- 3–6 mm shell thickness
- 60–75° Shore C hardness
- Black, gray or color-matched foam
- Density tuned to your product weight
- 03
Interior
Hold the product in one exact position and give every cable and accessory a place of its own.
- Molded EVA tray
- Die-cut sponge insert
- Velvet or flocked lining
- Mesh and zipper pockets
- Elastic straps and loops
- Hook-and-loop dividers
- 04
Closures and hardware
Zippers, pullers and carry options chosen for daily use and matched to your brand colors.
- Nylon, metal or water-resistant zippers
- Single or two-way sliders
- Custom rubber, metal or leather pullers
- Handles, hand straps and shoulder straps
- Carabiners, D-rings and belt loops
- 05
Branding
Put your logo where customers see it first, in a finish that lasts as long as the case.
- Debossed or embossed logo
- Rubber or silicone patch
- Screen and heat-transfer printing
- Metal nameplate
- Embroidery and woven labels
- 06
Packaging
Cases arrive ready for your assembly line, your warehouse or the retail shelf.
- Individual polybags
- Printed color boxes and sleeves
- Barcode and SKU labels
- Export cartons with shipping marks
Finishes
Popular shell finishes
A starting palette. At production quantities, fabric, zipper and puller colors can be matched to your Pantone references.
- Black 1680D
- Charcoal nylon
- Navy polyester
- Stone PU
- Tan PU leather
- Signal orange
- Forest lycra
- Carbon texture
Process
From brief to delivery in six steps
You approve a 3D drawing and a physical sample before anything goes into mass production.
- 011–2 days
Brief and quote
Send your product, quantity and target price. We confirm materials and send a quote with tiered unit prices.
- 022–3 days
3D design
Our engineers model the shell and tray around your product dimensions, 3D file or sample, and send drawings for approval.
- 035–7 days
Mold and sample
We machine an aluminum mold and press a physical sample in your chosen fabric, color and branding.
- 04Your schedule
Sample approval
You test the fit and finish. We adjust the tray, fabric or logo until the sample is exactly right.
- 0515–25 days
Mass production
Hot pressing, cutting, sewing and zipper assembly on dedicated lines, with inspection at every station.
- 062–3 days
Inspection and shipping
Final random inspection, export cartons, shipping marks and documents for sea, air or express freight.
Your brief
What to send us for a fast quote
The more we know up front, the more accurate your first quote and sample will be. Anything you do not have yet, we can work out together.
- Product dimensions, a 3D file (STEP or STL) or a physical sample
- Order quantity and your target unit price
- Preferred fabric, colors and zipper style
- Logo file (AI, PDF or SVG) and where it should go
- Packaging needs and the delivery destination
Ready when you are
Start with a quick brief
Share what you know today. We reply with questions, material suggestions and a quote you can compare.
Request a quote